Bread dividers - small bread lines

Bread lines without interleavers and lengthening machines save space and partly reduce production costs.

Product description

Small bread line is the configuration of some of the equipment of a complete bread line. Bagmasz is the representative in Poland of the Spanish DISVAL company. www.tdisval.com

Bread divider

The bread divider, which can be purchased as a single machine or in a set with a bread line, eliminates very cumbersome and difficult human labour. The divider divides the dough with a very high accuracy of weighing the pieces, ensuring the same weight of the bread produced. A distinguishing feature of our weighing machines is that they weigh out pieces of both stiff and very loose dough.

Device characteristics

  • 400 weighing machines sold in Poland; also in your area,
  • The circular piston and the shape of the other components ensure a very gentle sharing cakes,
  • dividers for several years in the country, proven both at stiff as well as loose dough,
  • innovative lubrication system providing savings of several hundred zloty each month,
  • professional funnel for 200l dough or smaller,
  • for the lubrication system use vegetable oilIn other machines, paraffin or other petroleum-based products are usually used (the oil used is in constant contact with the dough being split),
  • weight range 200-1400g (the diameter of the piston can be changed to alter the weight range),
  • intuitive, extensive machine controls (billet counting, lubrication oil shortage message, others),
  • infinitely variable adjustment of the weight and speed of the machine,
  • adjustment of the dough discharge level from the belt conveyor,
  • all stainless steel covers,
  • belt transmission for quiet operation and low failure rate,
  • all components of the bread line on lockable castors,
  • the machine has a sprinkler, main switch, funnel protection against accidental hand insertion,
  • We will be happy to discuss the many other advantages of the machine,
  • purchase from a company with more than 25 years of tradition,
  • Together with the machine you will receive a complete set of documents, warranty and post-warranty service,
  • after many years of operation, we provide replacement machines for the duration of repairs,
  • We can supply bread lines, bowl tipplers and conveyor belts in any configuration you wish,
  • upon request testing of the device(s) at your facility, always carried out by an experienced and qualified member of staff (Mr Zbyszek- 603 307 306),
  • rebate agreed individually.

 

Attention!!!     Eagerly buy any used Disval weighing machine

Small bread lines

The small bread line can come in the following configurations:

  • Bread divider with conical rounder.
  • Bread dividing machine with conical rounder, belt feeder and lengthening machine

Operation and advantages of the weighing machine.

Bread divider, is a machine that makes it possible to eliminate the very difficult and troublesome process of weighing pieces of dough for bread from the bakery. The weighing machine divides a given portion of dough into individual pieces in a fast and very accurate way, which makes it possible to maintain the uniform weight of the whole batch of bread produced. The bread line is produced by the Spanish DISVAL company. www.tdisval.com

The machine is equipped with:

  • stainless steel housing,
  • a loading hopper with a capacity of 30 to 200 litres, as specified by the client,
  • a circular piston running in a cylinder, lubricated by vegetable oil in a closed circuit (an ecological and economical solution),
  • simple, intuitive and safe machine control,
  • height-adjustable feeder for finished dough pieces,
  • adjustable flour sprinkler,
  • mobile machine on wheels with brakes.

The way the machine works.

  1. The operator starts the weighing machine, roughly adjusts the preset weight parameters and the machine speed with the dial and then stops the machine.
  2. The operator lubricates the hopper with vegetable oil so that the dough is well taken up by the piston. The same oil is found in the weighing machine and is used to lubricate the piston running in the rotating cylinder. Finally, the dough is loaded into the hopper by means of a bowl tumbler or by hand.It is worth noting that the majority of machines on the market are lubricated by products derived from crude oil (e.g. various types of paraffin oils supplied to the market by major fuel manufacturers).
  3. Once the machine has been started, the operator determines with the help of a checkweigher the correct weight and the speed adapted to the pace of the team and/or the other machines.

Retention and maintenance

The operator restrains the machine in a fixed position as optimal, disconnects the power, sweeps the machine from the outside and removes any residual dough from the hopper. He then lubricates the hopper lightly with oil, leaving it ready to be used again.

What is worth bearing in mind?

  • The standard weighing machine handles tight and loose doughs in the range 250 g to 1400 g. It is possible to order a machine with other weight parameters and to carry out a technological test in your bakery, using the experience of our employee (Mr Zbyszek 603 307 306)
  • After many years of operation, you can have our weighing machine overhauled and we will provide you with a replacement machine for that time.
  • We are happy to buy back any used Disval weighing machine, thanks to its great popularity in our country.

Operation and advantages of a conical rounding machine.

The SMQ 10 conical rounder, is the second machine in a simplified bread making line. The model of this machine is specially adapted for the Disval weighing machine and for depositing dough pieces on a standard bakery work table. The use of this machine makes it possible to streamline the process of preparing the dough for lengthening and to eliminate the hard and difficult work of the bakers. The concern for the convenience of the employees is also not insignificant.

The machine is equipped with:

  • stainless steel housing,
  • Teflonised cone and gutters,
  • flour sprinkler,
  • two loading points,
  • additional blowing and/or oiling of the cone (optional),
  • mobile machine on wheels with brakes,

We would be happy to make a table conveyor for you, which, if the line is set up against a wall, will greatly improve the manual lengthening process.

The way the machine works.

  1. The operator starts the machine using the start button before switching on the weighing machine.
  2. Direct the dough pieces from the weighing machine to the desired loading position in the cone.
  3. We adjust the size and intensity of the flour sprinkling on the outlet trough.
  4. The pace of work is set by the first machine, the weighing machine.

Retention and maintenance.

  • after stopping the weighing machine, stop the cone rounder with the start/stop button and close the flour duster,
  • Flour the machine, remove the impurities from the lower trough,
  • Any stuck-on dough fragments from the cone and troughs should be removed by rubbing these parts with rye flour.

ATTENTION !!!! Teflonised parts must not be scraped or scrubbed under any circumstances.

What is worth knowing?

  • The standard machine handles tight and loose doughs in the range 250 g to 1400 g. It is possible to order a rounder with other weight parameters and to carry out a technological test in your bakery using the experience of our employee (Mr Zbyszek 603 307 306).
  • Our machines have been successfully operating on the market for several years. Due to their great popularity, we are very happy to buy back the SMQ10 rounding machines we have developed from our customers.
  • After many years of use, you can have the rounding machine overhauled and Teflonised and we will provide you with a replacement machine for that time.

Guarantee.

The above devices are new, covered by a 12-month guarantee, warranty and post-warranty service. They have full technical and operational documentation, CE marking.

We invite you to try out our machines at your premises. You will always make a reliable and proven investment with us.