COMPLETE BREAD LINES

Product description

The machines offered are manufactured by the Spanish producer Talleres Disval – a company experienced in the field of machine and device construction that has strong and steady market position.Talleres Disval devices have been used for years in small traditional bakeries, store bakeries and largest production facilities.The Bagmasz Company is the exclusive representative in the area of Poland for devices made by the Spanish company DISVAL www.tdisval.com

Bagmasz’s offer of a bread line takes into account the present necessity for lowering the costs in relation to human work, and also increases efficiency and improves the production process.The use of our machines allows to obtain recurrent, equal final products, and thus eliminates the problem of outweighing.The offer is attractive even for small bakeries, due to the price, maintenance costs and quality.Purchase of the line may cover the whole set or each machine separately.

All the machines are compatible with one another, thanks to which it is possible to choose the most practical solution.The modular structure of the line facilitates optimal selection of the production amount, changing the products and facility modernisation.

Bread divider eliminates very strenuous and hard human work.It divides the dough with very high precision of weighing pieces and at the same time it warrants equal basis weight of bread produced.The distinctive feature of our dividers is weighing out the pieces of both stiff and very loose dough.All of the electronic hardware mounted in the divider is made by Panasonic.

DEVICE CHARACTERISTICS

• the divider weighs precisely dough pieces from 250 g to 1350 g
• it weighs both loose as well as stiff dough
•   adjustment of pieces’ weight is conducted with a knob (mechanically), with which we can control what amount of dough is to be passed by the piston onto the conveyer belt
•   a numeric scale helps with determining the weigh of the wanted piece
•   we can also adjust the working speed of the machine (efficiency), mechanically as well, with a CVT transmission by turning the knob
• efficiency: 1000 – 2100 pieces per hour
• closed circuit of piston greasing, minimal oil consumption, 2 litres tank
• the divider can work along with the built-in clock that counts dough pieces and turns off the device
• hopper for 200 kg of dough with a cover secured by a microswitch, may be bigger or smaller
• the bread divider is provided with belt conveyor height adjustment
• the structure of the device is simple, which makes it failure-free
• the bread divider has a very precise and well visible scale
• the machine is provided with a regulated flour duster
• stainless housings
• main switch and emergency switch 

Conical rounder lts usage guarantees optimal rounding of a dough piece.The cone and the chutes are coated with teflon, which prevents dough from sticking, whereas the housing is made of stainless steel

DEVICE CHARACTERISTICS

• conical rounder has chutes of 3.6 m in length
• the cone and the chutes are coated with teflon
• the weight of rounded pieces is 200 – 1500 g
• 400 V power supply and 0.75 kW power
• weight 350 kg • internal dimensions 860 * 860 * 1420 mm
• flour duster
• stainless steel housing

Usage of a static proover(between rounding and lengthening a piece) allows dough rebounding, improvement of dough structure and facilitation of the bread lengthening process.Thanks to the static proover pieces’ growth is performed in an air-conditioned environment.In the Disval’s static proover machine passing the dough is controlled by a photocell.Its structure (due to the transparent covers) allows observation and dough growth’s control.All components that are in contact with the dough are coated with teflon or substance, which prevents the dough from sticking.Felt-cloth dough baskets are removable.There is a possibility to make the whole structure from acid-resistant steel.Disval’s static proover can contain up to 500 bread loaves in one load.WARNING!!! Static proover:a dough piece is placed in the same bowl for the whole period of proofing; most devices available on the market throw all the pieces into consecutive bowls all the time.

DEVICE CHARACTERISTICS

• massive industrial structure
• throw-in of dough pieces is controlled by a programmer with photo-electric sensors
• felt-cloth baskets
• ability to work for 5 to 10 minutes
• possibility to choose 200 – 500 bowls
• modular structure with a silent-running driving chain and transparent covers
• mounted from low-dimension sub-assemblies
• possibility to make the structure of acid-resistant steel

Structure description

• body and housing made of lacquered steel.
• completely sheltered panels.
• flour feed.
• pocket in felt-cloth or nylon – (very easy replacement).
• option to change the side of taking out dough pieces.
• main electric board with integrated power cords, remote control for controlling the whole baking process

Thanks to the moulder the highest quality can be obtained, as well as 100% repeatability of bread produced.It has stepless, fluent regulation of dough rolling elements and an adjustable pressing plate that allows obtaining the final product exactly as required.The moulder can be used for various kinds of dough, and gradual and smooth forming guarantees a perfect result of loaf forming, also for heavier dough types

DEVICE CHARACTERISTICS

• many possible setting configurations
• cylinders made of plastic • metal net for folding a piece
• dimensions:• height 1350 mm • width 750 mm • length 1670 mm (2040 mm with the reception table top)
• moulder’s covers made of stainless steel
• adjustment of the rolling table top
• cylinder adjustment
• simple structure and easy usage
• power supply 3 x 230 V
• power 0.55 kW

Devices that the bread line consists of are brand new and covered by our 12-month warranty and full after-warranty service.The devices have full technical operation and maintenance documentation, CE mark, which conform to requirements if force for food industry machines